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  3. Test laboratory for energy chains
  4. Test of e-chain® E4

chainflex® cables show no wear even after 222.776 cycles

Technical details

Series: E4.112.32.350.0.ESD
Length [mm]: 21670
Travel [mm]: 40000
Additional load [kg/m]: 25,54
Speed [m/s]: 1
Acceleration [m/s2]: 2
Temperature [°C]: RT Duration: 10 days
In order to be able to make a statement about the behaviour of cables in a vertically suspended energy chain, igus® GmbH from Cologne investigated the facts in its in-house test laboratory. To this end, four chainflex® cables were tested for 10 days in a series-E4 energy chain with a (different) travel distance of 5 metres. After the test and 222,776 completed test cycles, no appreciable wear on the cables was found. On the basis of this test, the following statements can be made:

The cables must be fully installed in the right way so that they do not become stuck in curves or become tangled with each other

There should be two strain relief elements with a maximum of two cables per clamp (CFXL) in order to prevent the cables from shifting out of place

The use of cables with a TPE outer jacket is recommended.

E4 test

Test along the outer radius

E4 test

Test along the inner radius

E4 test

More Information

Test laboratory for energy chains

More than three billion test cycles per year are carried out at a total of 180 testing stations.
Test laboratory for energy chains

The terms "Apiro", "AutoChain", "CFRIP", "chainflex", "chainge", "chains for cranes", "ConProtect", "cradle-chain", "CTD", "drygear", "drylin", "dryspin", "dry-tech", "dryway", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-loop", "energy chain", "energy chain systems", "enjoyneering", "e-skin", "e-spool", "fixflex", "flizz", "i.Cee", "ibow", "igear", "iglidur", "igubal", "igumid", "igus", "igus improves what moves", "igus:bike", "igusGO", "igutex", "iguverse", "iguversum", "kineKIT", "kopla", "manus", "motion plastics", "motion polymers", "motionary", "plastics for longer life", "print2mold", "Rawbot", "RBTX", "RCYL", "readycable", "readychain", "ReBeL", "ReCyycle", "reguse", "robolink", "Rohbot", "savfe", "speedigus", "superwise", "take the dryway", "tribofilament", "tribotape", "triflex", "twisterchain", "when it moves, igus improves", "xirodur", "xiros" and "yes" are legally protected trademarks of the igus® GmbH/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries. This is a non-exhaustive list of trademarks (e.g. pending trademark applications or registered trademarks) of igus GmbH or affiliated companies of igus in Germany, the European Union, the USA and/or other countries or jurisdictions.

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsubishi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention on this website. The products offered by igus® are those of igus® GmbH