Energy supply systems and bearings for injection moulding machines

In the machine bed, in the injection moulding unit, in the clamping unit and on the handling: our energy chain systems, highly flexible cables and maintenance-free bearing technology ensure long service life in all moving units of your plastic injection moulding machine.
 
The special design of our chainflex cables with strain-relieving core, cores wound in bundles and PVC or TPE outer jackets is ideal for highly dynamic applications, such as the clamping unit with frequent movements and short cycle times. Our e-chains ensure the safe guidance of cable packages. Their design is characterised by simple, fast assembly and a cable-friendly interior - particularly interesting when using hydraulic hoses. In addition to small dimensions for small installation spaces, large unsupported lengths and fill weights; are also possible. Our bearing products made of a wide range of materials score points with lightweight, freedom from corrosion and lubrication, as do drylin linear guides, which, for example, ensure clean sliding of safety doors of the clamping unit.
igus products in the injection moulding machine

Products for use in injection moulding machines

e-chain E2.1

Quiet e-chain in picker unit

The standard for applications in the medium-load range

Quiet operation due to integrated brake

Optional opener tool for even quicker opening and closing

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readychain Module Connect

Made to measure

ONE interface instead of many plug-in/disconnect points

Simple modular principle, individually configurable

Various possible uses, over 100 inserts to choose from

More about readychain Module Connect
drylin WJRM

Maintenance-free hybrid roller bearings

Combination of lubrication-free roll and slide

For minimal drive forces and smooth operation

Low-profile

e-chain E4.1L

e-chain with minimum assembly time

High tensile forces, high loads and travels of more than 600m possible

10,000km and more guaranteed running performance

Can be opened and filled quickly

Learn more about the e-chain E4.1L
chainflex Profinet

PROFINET cables

A service life of up to 10 million double strokes for bus cables

Four-year functional guarantee

Available unharnessed or harnessed

More about the PROFINET product range
drylin ZLW modular axis

Toothed belt axes from the modular kit

Compact tandem toothed belt axis with two toothed belts in one unit

Carriages can be controlled synchronously or separately

Fast bearings replacement possible directly on the rail

More about the drylin ZLW modular axis
D1 dryve 
motor control

Cost-effective motor control systems

For DC, EC and stepper motors

Compatible with many industrial control systems

Use with PC, tablet or smart phone

Discover drylin D1 now
i.Cee:plus II

Predictive chain maintenance

Intelligent software and sensor technology on the e-chain

Possible maintenance needs are reported before failure occurs 

Discover i.Cee 2.0 now

Advantages of polymer e-chains

High fill weights, accuracy and high temperatures are important factors in energy supply to plastics machines. Our plastic energy chains ensure safe guidance of cables and hoses and also play out their advantages in heavy filling operations:
  • High fill weights possible
  • Circular and pivoting movements possible
  • Use in high temperatures
  • Resistant to dust, powder deposits and moisture
  • Space-saving design
With cost-effective automation solutions and smart plastics we also address the key topics of system integration and plastics industry 4.0.
igus motion plastics in and on the injection moulding machine

Successfully in use

Injection moulding machine Hekuma

Energy safely guided in high-speed injection moulding machine

Hekuma's high-performance automation systems for the plastics industry operate with cycle times every second. For the energy supply system of the grippers, this means that the first million strokes will be achieved after only four to six weeks - and that with heat, high acceleration and movement in two axes. This is where our chainflex cables and e-chains prove their worth.
Joining station from Produtek Weiskopf

Maintenance-free pivot arm mounted in joining station

The company Produtek Weiskopf has two adjacent injection moulding machines in use, in which plastic parts are moulded from three components. The first two components are assembled by a pivot arm in a joining station. Maintenance-free flanged bearings made of iglidur G material ensure that it moves smoothly in the long term.

Handling & automation

During material feed, the removal of finished moulded and sprue parts, and insertion into the mould: there are various handling processes around the plastic injection moulding machine for which we offer cost-effective automation products. They make it easy to adapt automation processes, and the investment pays for itself after just a few months. 
Smart production with igus Low Cost Automation
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Further information

Extrusion machines

Media-resistant and lubrication-free components for extruders, compounders and so on.
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chainflex cables

Long service life in moving applications
Find out more now