Recognise the condition of the chain at a glance

With the new status indicator, the condition of your chain can be read using simple technology without cables. The colour indicator changes from green to yellow to red. This allows you to quickly and efficiently recognise at a glance whether there is a need for action.

Using a mechanical status indicator, the new condition sensor can quickly provide information about the wear condition of the chain via coloured indicators. Abrasion exposes wear additives in the chain links and provides information on the condition of the gliding e-chain. With a green sensor, everything is in the green range. The colour changes to yellow with increasing abrasion. If the indicator is red, the chain should be checked and replaced if necessary. The decreasing distance between the crossbars also indicates the state of wear.

Arrange an individual product presentation

Tech up

Colour indicator (red/yellow/green) for status information on gliding e-chain systems®
Installation in centre of travel / power supply

Cost down

Low cost - no electronics - physical measuring principle
Simple retrofit planning

Proof

Ongoing test program in the industry's largest test laboratory for dynamic cable applications

Sustainability

Prevents unnecessary service operations
Longer service life

The superwise service - simply explained

superwise Basic

All system data is displayed and a service life forecast is created based on your information and the well-known algorithms of the tried-and-tested online service life calculator. In good time before the end of the safe operating time of the igus® e-chain system®, the igus® sales department will make you an offer to replace the system!

superwise Silver

The smart plastics condition monitoring components reliably prevent total failure caused by broken chains, blockage, or cable damage. In the event of a shutdown, you will be informed immediately by e-mail or SMS, and the igus® sales department will also be notified so that fast deliveries can be arranged if necessary. All reports are saved with measured values in the portal and can be evaluated at a later point in time for diagnostic purposes. In addition to the basic service, the system optionally records a movement profile, allowing for a more precise service life calculation or service planning.

superwise Gold

Additional sensors are installed in your system, which determine the actual wear of the e-chain systems® or cables. This status information is available to you 24/7 via the i.Cee portal and enables you to plan long-term maintenance and retrofits. Depending on the i.Cee hardware in use, sensor data can be saved for later evaluation. The i.Cee systems are designed to detect unusual operating conditions at an early stage and to generate preventive information in good time!

Predictive maintenance implemented successfully

i.Cee in practice

Wastewater treatment plants and wastewater operations |
Port and container cranes |
Conveyor and bulk handling

Avoid downtime, extend service life

i.Cee gives CFL a system service life estimate, taking into account condition monitoring data such as temperature, travel speed, and distance travelled and provides maintenance and inspection instructions.

Société Nationale des Chemins de Fer Luxembourgeois (CFL)

Customer applications worldwide

In international automotive production, the global crane industry, or regional wastewater plants: i.Sense EC.P systems are successfully used wherever maintenance costs are saved and machine downtime prevented:

To the application overview

You determine the manner of data transfer and access

Data transfer within your local corporate network (i.Cee:local) or on a secure cloud (i.Cee:cloud)

i.Cee:local

Your data do not leave your company network at any time, since the i.Cee software communicates only within networks of your choice. Options range from an energy chain within a single machine to a machine park and your own output interface.

i.Cee:cloud

In this internet-based solution, the data take an intermediate stop at the i.Cee.net, a so-called data concentrator. The i.Cee.net is at your location, allowing you to stop or adjust data exchange with the cloud at any time.

Smart machine data acquisition ...

... for predictive maintenance concepts

The i.Cee module can be integrated into predictive maintenance concepts in a number of ways. From preventive service management, which schedules regular maintenance depending on use, to location-independent fault management, which uses various mobile channels to immediately report any unforeseen change. All information is aggregated in a modern dashboard, online or offline in the local network, depending on the customer's requirements.

Predictive maintenance

White paper on optimising overall equipment effectiveness (OEE)

Clarifies the distinction between condition monitoring and predictive maintenance

This free white paper explains:

What igus® condition monitoring (i.Sense) means
What igus® predictive maintenance (i.Cee) means
What technology is behind both systems
What the two systems offer industrial energy supply

Go to free download

More time for your own ideas ...

... thanks to less downtime with igus i.Cee

In automotive production, the line never stops. Collaborating robot arms for assembly and welding are in continuous use, as are all the components that supply them with energy and data. It is in just such environments that intelligent concepts such as predictive maintenance make the most sense. For a new Industry 4.0 project or for efficiency-driven retrofitting, our smart plastics solutions are available as universal modular systems and can be individually adapted to any system.

Predictive maintenance in automotive production