igutex® TX1 - material data

Material table

General propertiesUnitigutex® TX1Testing method
Densityg/cm³2.1 
Colour grey-green 
Max. moisture absorption at +23°C/50% room humidity% weight0.2DIN 53495
Max. moisture absorption% weight0.5 
Coefficient of sliding friction, dynamic against steelµ0.04 - 0.14 
pv value, max. (dry)MPa x m/s0.89 

Mechanical specifications
Flexural modulusMPa12,000DIN 53457
Flexural strength at 20°CMPa55DIN 53452
Compressive strengthMPa220 
Maximum recommended surface pressure (20°C)MPa200 
Shore D hardness 94DIN 53505

Physical and thermal specifications
Max. long-term application temperature°C+120 
Max. short-term application temperature°C+170 
min. application temperature°C-60 
Thermal conductivity[W/m x K]0.24ASTM C 177
Coefficient of thermal expansion (at 23°C)[K-1 x 10-5]3DIN 53752

Electrical specifications
Specific transitional resistanceΩcm>1011DIN IEC 93
Surface resistanceΩ>1013DIN 53482
Table 01: Material data

pv values igutex® TX1


Diagram 01: Permissible pv values for igutex® TX1 plain bearings, dry operation against a steel shaft at +20°C

X = surface speed [m/s]
Y = load [MPa]
igutex® TX1 plain bearings stand for very high load capacity with high radial loads and good abrasion resistance. The special design features long-fibre winding and solid lubricants, ensuring high dimensional stability and lubrication- and maintenance-free operation. High dirt and media resistance complete the specification profile.

Surface pressure of TX1 Figure 02: Maximum recommended surface pressure dependent on the temperature (200 MPa to +20 °C)
 
X = Temperature [°C]
Y = Load [MPa]
Deformation under load and temperatures Figure 03: Deformation under load and temperatures
 
X = Load [MPa]
Y = Deformation [%]

Mechanical properties

With increasing temperatures, the compressive strength of igutex® TX1 plain bearings decreases. Diagram 02 shows this inverse relationship. At the short-term permitted application temperature of +170°C, the permitted surface pressure is still 100MPa. The maximum recommended surface pressure is a mechanical material parameter. No conclusions regarding the tribological properties can be drawn from this.












Diagram 03 shows the elastic deformation of igutex® TX1 in combination with radial loads.

Maximum surface speed

m/s Rotary oscillating Linear
Constant 0,4 0,2 1
Short-term 0,9 0,5 2

Table 03: Maximum surface speeds

Permitted surface speeds

Typical applications for igutex® TX1 plain bearings are pivoting movements under high loads at comparatively low speeds. However, relatively high speeds are still attainable. The speeds shown in Table 03 are threshold values for low bearing loads. They do not provide any indication of the wear resistance under these parameters.

Temperatures

igutex® TX1 is an extremely temperature-resistant material. The long-term upper temperature limit of +120°C allows for a wide range of uses in applications typical for the agricultural, commercial vehicle or construction equipment sectors. The press-in and press-out forces of igutex® TX1 plain bearings are very high over the entire temperature range. As a result, an additional locating spigot is usually not necessary. Although these forces remain very high, a certain decrease can be observed at temperatures above +100°C. Hence, in some cases a locating spigot is therefore recommended above this temperature. When temperatures are being considered, the additional frictional heat in the bearing system must be taken into account.

igutex® TX1dryGreasesOilWater
Coefficients of friction µ0.04 - 0.140.090.040.04

Table 04: Coefficient of friction against steel (Ra = 1μm, 50HRC)

Friction and wear

Please note that a glide surface with a rough surface finish will increase the friction. Shafts that are too smooth also increase the bearing's coefficient of friction. We recommend shaft surfaces (Ra) of 0.4 up to a maximum of 0.7µm. Furthermore, the coefficient of friction of igutex® TX1 plain bearings largely depends on the speed and load. As the surface speed increases, the coefficient of friction will quickly increase as well. With increasing load, however, the coefficient of friction decreases continuously.
Coefficients of friction of TX1 Figure 04: Coefficients of friction dependent on the surface speed, p = 1 MPa
 
X = Sliding speed [m/s]
Y = Coefficient of friction μ
Coefficients of friction dependent on the load of TX1 Figure 05: Coefficients of friction dependent on the load, v = 0,01 m/s
 
X = Load [MPa]
Y = Coefficient of friction μ

Wear in oscillating and rotating applications of TX1 Fig. 07: Wear with oscillating and rotating applications with Cf53 as a function of the load
 
X = Load [MPa]
Y = Wear [μm/km]
 
A = Rotating | B = Oscillating

shaft materials

In heavy-duty applications, we generally recommend using hardened shafts. This particularly applies when working with igutex® TX1. Still, acceptable wear rates are also achieved on soft shafts with heavy-duty pivoting of less than 100MPa. The comparison of the wear rate during rotation and pivoting shown in Diagram 07 emphasises that the strength of igutex® TX1 lies in heavy-duty pivoting.
Wear, rotating application TX1 Figure 06: Wear, rotating application with different shaft materials, p = 76 MPa, v = 0,01 m/s
 
X = shaft materials
Y = wear [μm/km]
 
A = Cf53
B = Cf53, hard-chromed
C = V2A
D = St37
E = St52 gas nitrided
F = Cromax 280X
G = Cromax 482H

MediumResistance
Alcohols0
Hydrocarbons+
Greases, oils without additives+
Fuels+
Diluted acids+
Strong acids-
Diluted alkalines+
Strong alkalines-
+ resistant 0 conditionally resistant - non-resistant

All data given at room temperature [+20°C]
Table 02: Chemical resistance of igutex® TX1




Electrical specifications igutex® TX1 plain bearings are electrically insulating.
Specific transitional resistance>1011ΩcmDIN IEC 93
Surface resistance> 1013ΩDIN 53482

Further properties

Chemical resistance
Radioactive resistance Plain bearings made from igutex® TX1 are resistant up to a radiation intensity of 2 · 102 Gy.


UV resistance igutex® TX1 plain bearings are continuously resistant to UV rays.


Vacuum In a vacuum, the small water components outgas. Use in vacuum is possible to a limited extent.

humidity absorption / moisture absorption

The moisture absorption of igutex® TX1 plain bearings amounts to 0.2% under standard climatic conditions. The saturation limit submerged in water is 0.5%.

Diameter
d1 [mm]
Shaft h9
[mm]
igutex® TX1
[mm]
Housing H7
[mm]
>20 to 400 - 0.052+0.020 +0.1540 +0.021
>40 to 700 - 0.062+0.025 +0.1750 +0.025
>70 to 800 - 0.074+0.050 +0.2000 +0.030

Table 05: Important tolerances for igutex® TX1 plain bearings according to ISO 3547-1 after press-fit, without possible expansion of the housing hole

Installation tolerances

igutex® TX1 plain bearings are standard bearings for shafts with h-tolerance (at least h9 recommended). The bearings are designed for press-fit in a housing machined to an H7 tolerance. After being assembled in a housing with nominal dimension, the bearings' inner diameter normally adjusts automatically to the tolerances as stated.